Case Studies
Scaling Continuous Improvement Across 25+ Facilities
The Challenge: A national e-commerce company needed a reliable partner to support post-installation improvements across 100+ facilities with similar automation and equipment.
The Goal: Extend Kaizen-driven enhancements
The Solutions:
- Deployed our skilled Automation Technicians and project teams
- Staffed projects with flexible crews (8-47 technicians)
- Solved plant-specific issues and replicated best practices across sites
The Results:
- Supported Reliability/Maintenance/Engineering
- (RME) teams at 25+ U.S. locations
- Enabled scalable improvements across a large
- National footprint
- Established as a preferred service vendor since 2021
Boosting Uptime by 30% for a Major Automotive Plant
The Challenge: A major automotive company was experiencing the following challenges:
- Frequent breakdowns causing plant shutdowns
- Severe shortage of skilled maintenance staff
- Production halt
The Solutions:
- Daily inspections & preventive maintenance
- 24/7 robotics & controls support
- Major rebuilds of die casting & conveyor systems
- Safety & compliance upgrades across the plant
- Real-time production monitoring systems installed
- Predictive maintenance using thermal imaging & testing
The Results:
- 30% increase in equipment uptime
- 100% on-time maintenance completion
- Prevented costly shutdowns across the supply chain
- Real-time data displays boosted management control
Rapid Workforce Deployment Boosts Production by 20%
The Challenge: A major Tier 1 manufacturer was falling behind on part deliveries, threatening production at key customer plants and risking contract termination.
The Solutions:
- Strategic Collaboration: Partnered with plant leadership to assess needs and design a rapid-response staffing plan
- Fast-Track Workforce Deployment: Within four weeks, mobilized over 40 skilled trades across robotics, mechatronics, millwrighting, electrical, and cleaning.
- Targeted Equipment Support
The Results:
- 20% increase in production within weeks
- 50+ safety projects and upgrades completed
- Deburr cells brought back online doubling output
- 13% + cycle time reduction in over half of robotic cells
- Stabilized customer supply eliminated downstream plant shutdowns
- Enabled planned maintenance scheduling to maintain gains
Because When Performance Matters, Uptime Can't Wait
Whether you're planning your next automation upgrade or need a trusted partner to keep operations running at peak efficiency, we're here to help.
Our team is ready to support your goals with:
- Expert service
- Rapid response
- Reliable performance solutions that minimize downtime and maximize output